Option A – Manual Sludge Removal
Designed for applications involving light dust loading, this option is ideal for those looking for a wet dust collector with low initial cost. Sludge must be removed manually from the basin as there is no filtration system offered. Basin cleaning is made easy thanks to the angled WetrexTM front access. The cleaning frequency depends on the amount of particles contained in the contaminated air.
Option B – Hydrocyclone Filtration System
The combination system is designed for moderate to heavy dust loads and applications requiring 24 hour continuous service. With this option, the collected material is pumped either continuously or intermittently through a water filtration system that relies on hydrocyclone technology. Compared to the basic system, this type of system involves less frequent maintenance.
Optimal Operating Conditions
The majority of particles (50% and more) must be bigger that 40 microns to justify the use of a hydrocyclone.
Airtight Basin Access Door: The sealed top access allows the Wetrex to operate under pressures of up to 16” H2O when other wet dust collectors are limited to 6” H2O.
Door Seal with Full Gasket: Door sealing is made easier and seal life is extended.
Sensor: Controlled ultrasonic sensor for water level monitoring and replacement of water evaporated by the process.
Overflow Nipple: Allows water to drain in case of high water levels.
High / Low Level Alarm: Water control with sensor to ensure basin is at optimal water level. Sensor protects a critical bypass failure or an overflow situation.
Spray-Wash System: In environments where the filter can clog (e.g. in paper or textile industries), the addition of a spray nozzle system will reduce the need for filter cleaning if operation cannot be disrupted.
Hydrocyclone: Removal of sludge using a pump and cyclone technology.
Hydrogen Power Vent: Independent blower to eliminate hydrogen gas build-up during down (off) time.
Deflectors force sparks into submerged water bath.
Meets OSHA and NFPA regulations.
Supplied with washable filters.
Recirculates air (saves heat and cooling) by re-using filtered air volume instead of evacuating polluted air.
Plug and play simple systems that are pre-wired and pre-tested in our factory.
The core filter system incorporates different pad mesh mixes which optimize particle filtration.
Our unique impinger allows us to generate the optimal filtration efficiency for your particular application.
• Easy cleaning
• Multilayered
• Interchangeable
• Corrosive resistant
• Light weight
• Low pressure drop
The dangers arising from dust collection are unfortunately not considered enough. Sadly the risk is real and when vigilance is omitted, serious incidents occur.
The WetrexTM Series from Airex Industries is a high tech air filtration system which is best used in highly explosive, reactive dust (aluminum and titanium) and oil mist applications. This unit effectively separates dust particles by saturating the air stream with a water vortex while reducing the potential for an explosion.
This customizable, highly efficient, top quality industrial grade unit requires little maintenance. Its simplicity and high efficiency remain its two greatest advantages.
Our central point ducted wet collector offers high capacity, various volumes and the possibility of using a high pressure duct network, a feature many of our competitors do not have.
1. Imperial Sugar Company
February 7 2008, Port Wentworth, GA; An unknown source ignited accumulated sugar dust, causing a violent explosion.
2. Hoeganaes Corporation
January 31 2011, Gallatin, TN; fatal flash fire from hydrogen or nitrogen leaking process pipe fueled by combustible iron dust.
3. Hayes Lemmerz International
October 29 2003, Huntington, IN; The company did not identify or control hazards of aluminium dust.
4. West Pharmaceutical Services
January 29 2003, Kingston, NC; accumulated polyethylene dust above the ceiling tiles fueled the explosion.
| Model | Air Capacity | A | B | C | D | Entry | Water Capacity | Shpping Weight | Operation Weight |
|---|---|---|---|---|---|---|---|---|---|
| Wetrex-01 | 1000 CFM | 30″ | 24″ | 71″ | 48″ | 8″ | 86 gallons | 920 lbs. | 1636 lbs. |
| Wetrex-02 | 2500 CFM | 30″ | 30″ | 68″ | 54″ | 10″ | 117 gallons | 1000 lbs. | 1975 lbs. |
| Wetrex-04 | 4000 CFM | 40″ | 50″ | 81″ | 72″ | 14″ | 210 gallons | 1785 lbs. | 3534 lbs. |
| Wetrex-06 | 6000 CFM | 44″ | 60″ | 86″ | 82″ | 16″ | 300 gallons | 2970 lbs. | 5469 lbs. |
| Wetrex-08 | 8000 CFM | 60″ | 72″ | 98″ | 94″ | 20″ | 466 gallons | 3425 lbs. | 7307 lbs. |
| Wetrex-10 | 10000 CFM | 60″ | 72″ | 98″ | 94″ | 20″ | 466 gallons | 3425 lbs. | 7307 lbs. |
Airex Industries has been working diligently to produce a self-contained workstation with an integral wet dust collector system.
This unit draws the dust directly into the water filter system, forcing the hazardous particles into a water bath before entering our upright mist elimination chamber and filters.
Our wet downdraft tables meet OSHA and NFPA standards for dust collectors located inside the building.
The series is available with one or two (back-to-back) work tables.
Transparent Sides: The plexiglass workstation enclosure provides containment.
Standard LED Lighting: To assist users, all our work tables are equipped with standard light-emitting diodes.
Grates: Different materials are available depending on the application; steel, wood, fiberglass and aluminium.
Added Environmental Control: The optional regain air system enhances capture velocity by returning a portion of the clean, filtered air through an air curtain located across the top of the booth. This allows the dust to be pushed away from the worker’s breathing zone while it simultaneously pulls it into the open table grate.
| Model | CFM | Table(s) – Dimensions | Kw – HP |
|---|---|---|---|
| WDDT-3-1 | 2500 | 1x – 30″ x 36″ | 3.7 – 5 |
| WDDT-3-2 | 2500 | 2x – 30″ x 36″ | 3.7 – 5 |
| WDDT-4-1 | 4000 | 1x – 30″ x 48″ | 5.6 – 7.5 |
| WDDT-4-2 | 4000 | 2x – 30″ x 48″ | 5.6 – 7.5 |
| WDDT-6-1 | 6000 | 1x – 30″ x 72″ | 11 – 15 |
| WDDT-6-2 | 6000 | 2x – 30″ x 72″ | 11 – 15 |
Airex Industries has been working assiduously to produce a new booth for industrial applications.
This self-contained booth incorporates our wet dust collector, drawing the dust directly into the water filter system at the back of the booth, forcing the hazardous particles into a water bath before entering our upright mist elimination chamber and filters.
Our booths meet OSHA and NFPA standards for dust collectors located inside the building.
Lighting: To assist users, all our booths are equipped with fluorescent ballasts.
Standard light-emitting diodes can also be an option.
Construction: The series is available in multiple sizes. 16 gauge galvanized steel with acoustical panel siding is standard.
Maintenance: Filters and baffle core are accessible from the inside the booth, which allows for easy maintenance and saves floor space.
Added Environmental Control:nThe optional regain air system enhances capture velocity by returning a portion of the clean, filtered air, through an air curtain located across the top of the booth. This allows the dust to be pushed away from the worker’s breathing zone while it is simultaneously pushing it across the booth to the rear intakes.
| Model | CFM | Table(s) – Dimensions | Kw – HP |
|---|---|---|---|
| WBX-06 | 6000 | 8′ x 8′ | 1 x 11 – 15 |
| WBX-12 | 12000 | 16′ x 8′ | 2 x 11 – 15 |
| WBX-18 | 18000 | 24′ x 8′ | 3 x 11 – 15 |
| WBX-24 | 24000 | 32′ x 8′ | 4 x 11 – 15 |
| WBX-30 | 30000 | 40′ x 8′ | 5 x 11 – 15 |
| WBX-36 | 36000 | 48′ x 8′ | 6 x 11 – 15 |
| WBX-42 | 42000 | 56′ x 8′ | 7 x 11 – 15 |
| WBX-48 | 48000 | 64′ x 8′ | 8 x 11 – 15 |
| WBX-54 | 54000 | 72′ x 8′ | 9 x 11 – 15 |
| WBX-60 | 60000 | 80′ x 8′ | 10 x 11 – 15 |